Automatic Laser Cleaning Industrial Robotic Automation for Metal Pipes

Product Description

Automated Robot Laser Cleaning Solutions
 

Break through traditional limitations with the Robot Laser Cleaning Workstation, a 100% customizable, automated solution designed for high-efficiency industrial cleaning. Featuring modular design, AI-powered precision, and industry-leading adaptability, this 6-axis robotic system integrates seamlessly into factory lines, delivering unmatched speed, safety, and cost savings. Ideal for large-scale production, complex geometries, and sensitive environments.

 

Product Description

" Your Cleaning, Your Rules: 100% Custom-Built Robotic Solutions "

Core Advantages of Customized Robot Cleaning Solutions

* Accurate adaptation for all scenarios
* Free control of technological sovereignty
* Double breakthrough in cost efficiency
* Zero-risk service commitment
* Global agile delivery

* Handheld Laser Cleaning vs. Robotic Laser Cleaning

Category	Handheld	Robotic
Power Range	100W-500W	300W-1000W
Precision	±0.1mm (Manual)	±0.02mm (Auto)
Mobility	Portable 3-axis	6-axis + Rail system
Best For	• Small parts • Field work	• Mass production • Factory lines
Workpiece Size	<1m³ (Valves/Artifacts)	>1m³ (Frames/Metal sheets)
Automation	Manual operation	CAD/PLC programming
Setup Cost	$5K-$20K	$20K-$300K
Energy Use	1.5kW/h (AC power)	8kW/h (Industrial circuit)
Safety	PPE required	Enclosed workstation

* Key Features

Substrate-Safe Precision

Non-Contact Cleaning: Laser energy controlled below material damage thresholds.

Micron-Level Accuracy: ±5μm depth control for delicate surfaces.
 

Unmatched Efficiency

3× Faster Cleaning: Achieve 500m²/day (5,380 sq.ft) on 2mm rust layers.

24/7 Operation: Equivalent to 20 workers' annual output.

 

Smart Autonomy

AI-Driven Optimization: Auto-detects contaminants and adjusts parameters.

Remote Monitoring: Track progress in real-time via PC/mobile devices.
 

* Product Display
* Technical Specifications

Product Name	Industrial Robotic Cleaning Automation Solution
Laser Power	300W-1000W
IPS	IP65
Axes	6-axis articulated
Payload	25-50kg (configurable)
Max Working Range	1803-2158mm
Repeat Accuracy	±0.05mm
Cleaning Applications	Surface rust, oil, paint removal for steel, aluminum, stainless steel and other metals
Power Supply	380V AC, 50/60Hz

* What You Can Do with Robotic Laser Cleaning?

Surface Contaminant Removal

  * Metal corrosion (rust, patina).

  * Industrial grease (cutting fluid residues, lubricants).

  * Coating residues (paint, plating, mill scale).

 

  

Precision Component Pretreatment

  * Surface activation pre-welding/bonding (enhanced adhesion).

  * 3D-printed part support structure residues.

  * Semiconductor mold release agent removal.
 

 

Industrial Mold Maintenance

  * Rubber mold vulcanization layers.

  * Die-cast mold metal adhesion (Al/Mg alloy residues).

  * Injection mold release agent buildup.

 

 

Nuclear & Hazardous Environments

  * Radioactive contaminants in reactor pipelines.

  * Flammable residues in chemical tanks.

  * Food machinery biofilm (chemical-free sterilization).

 

Robotic Laser Cleaning Application Solution Display

1. High-Speed Rail Gearbox Laser Cleaning System

 Challenge
Traditional manual cleaning for rail gearboxes (2.5m×1.8m×1.2m):
8-12hrs/unit, <80% yield
Chemical hazards with $50k+ annual PPE cost
 Solution
Full 3D coverage: Gantry system + 6-axis robotic arm (5m×3m×2m workspace)
Dual-laser tech: 2000W CW laser (paint/oil) + 500W pulsed laser (precision rust)
Zero pollution: Dual air-knife system, <5mg/m³ residue (Exceeds ISO 14644-1 Class 7)

2. EV Battery Cover Laser Cleaning System

 Challenge
Manual coating removal damages zinc layers (yield <75%)
Chemical cleaning costs $200k/year with RoHS non-compliance
 Solution
Dual-laser: 500W pulsed (coating) + 1000W CW (oil/debris)
0.02mm precision: Robotic + galvanometer positioning
Zero emission: HEPA filtration (dust <5mg/m³)

3. Auto Body-in-White Laser Cleaning System

 Challenge
Manual grinding takes 2hrs/car body with dust hazards
$150K annual chemical cleaning cost & RoHS non-compliance
 Solution
Wide-area cleaning: 2000W fiber laser, 200mm width coverage
Smart 3D vision: AI path planning cuts process to 20mins/car
Zero emission: Dust control <1mg/m³ (Exceeds ISO 14644-1 Class 1)

 

4. Tire Mold Laser Cleaning System

 Challenge
Traditional cleaning needed 8-12 hours per mold
Chemical cleaning hurt workers and cost >$50k/year in safety gear
Stopping machines for cleaning wasted energy and time
 Solution
Mobile robot with laser cleans molds without removing them
AI vision system scans mold shape → makes cleaning path automatically
Cleans while mold is hot (no cooling/waiting needed)
Zero chemicals - only laser light removes dirt
 

5. Jet Engine Blade Cleaning System

 Challenge
Tiny holes hard to clean (<0.8mm)
Hand cleaning damaged blades
No digital records for quality checks
 Solution
3D scanning robot: Cleans curved surfaces perfectly
Heat monitoring: No damage to blades
Digital reports: Automatic quality records
 

Quality Test & Shipment

Shipment Method: Sea Freight, Land Freight, Air Freight, International Express, etc.

Package Method: Wooden

Case Noted: If you need to ship by air, please let us know before purchase, and you need to empty the gas in the water cooler before shipment.
 

Company Introduction

Founded in 2014, Shandong Cooshar Technology Co., Ltd. has grown from a small startup to a leading name in the laser industry. We focus on laser technology and offer solutions for laser cutting, welding, and cleaning.

Our team of over 200 professionals is dedicated to providing high-quality, affordable products. We've sold over 10,000 units to customers in more than 30 countries, and we're proud of our 98% customer satisfaction rate.

Our Products:
- Laser Welding Machines: High precision for various materials.
- Laser Cleaning Machines: Effective and affordable surface cleaning.
- Laser Engraving Machines: Fast and accurate engraving.

Our products are known for being reliable, easy to use, and cost-effective.
We always use the latest technology and offer free sample testing. At Cooshar, we believe in innovation, quality, and customer satisfaction to drive our growth.

After-Sales Service

We understand that the stability of industrial laser equipment is crucial for production efficiency. That's why we offer comprehensive after-sales service to keep your equipment running at its best.

 

UMW Certifications

Exhibition

We actively participate in a wide range of international exhibitions, including industry-leading events such as the EMO Hannover, the China Import and Export Fair, and the Metalex Expo. 
 

FAQ

 

Q: What is the MOQ?
A: The minimum order is 1 unit. For customers who need to customize the logo, the MOQ is also 1 unit, and for customers who need to modify the exterior color, the MOQ is 5 units.

Q: What terms of trade are offered?
A: We can provide suitable terms according to your specific needs, including: EXW, FOB, CFR, CIF, DAP, DDP, etc.

Q: What payment methods are accepted?
A: We accept: credit card, debit card, bank transfer, L/C, etc. You are welcome to pay us through "Trade Assurance Order",which can guarantee your rights and interests.

Q: How to get sample testing service?
A: We provide three options for sample testing service. 
1. If you don't need us to mail the tested samples to your address, and we have the materials you need to tested in stock, then we offer free testing service. Simply contact us with your specific needs. We will send you the test pictures and videos within 5 working days. 
2. if you need us to send the tested samples by post, please pay the express fee. 
3. If you need special samples for testing, please mail the samples to our address or pay us the cost of purchasing materials.

Q: How to confirm the most suitable model of equipment for me?
A: We suggest you can contact us, We will provide you 1 to 1 VIP service, professional sales staff will recommend the most suitable equipment for you. For faster communication, we recommend that you confirm the following information before contacting us: 
1. which material you need to clean
2. the maximum thickness of each material 
3. the voltage of your local factory
4. the trade terms you required 
5. required Time.

Q: Can the robot be customized for specific cleaning processes?
A: Yes! We offer tailored end-effectors, software settings, and integration support for unique requirements.

Q: What training is provided?
A: We provide 3-day on-site training covering operation, programming, and maintenance.